What All Facility Owners Need to Know Before a Safety and Compliance Audit

How to Prepare for Your First Safety and Compliance Audit
Going through a mandated safety and compliance audit for the first time can be overwhelming and sometimes nerve-wracking for facility owners. Gaps and unresolved issues can lead to costly consequences and legal repercussions. Fortunately, safety and compliance audits are something you can prepare for.
Here are some preparation tips before a safety and compliance audit:
Research the Facility’s Safety and Compliance Record before the audit;
gather and check the safety and compliance records of your facility before the audit. To make this easier, implement a record-keeping system that allows you to track deficiencies. The system can also be useful in keeping a clear audit trail.
If there is no record-keeping system, allocate ample time for acquiring records. You will be dealing with tons of documents and need to ensure all relevant items are available. The process can be time-consuming, so it’s better to do the research days or weeks before the audit.
What Facility Owners Need to Know Before a Safety and Compliance Audit
Make Sure All Paperwork Is Filled Out and Updated
During an audit, auditors will review your paperwork to learn whether your facility complies with the rules and recommendations. Since rules constantly change, facility owners should stay updated and modify their practices as needed. Before the audit, review your paperwork to ensure everything is complete and updated.
Double-check everything to discover any missing information. To simplify the task, create a facility safety audit checklist that includes all the relevant documents. Ensure you review the documents regularly so they stay up-to-date. It’s best not to wait until the last minute to review and revise paperwork. By staying on top of all the requirements, you can increase the chances of a stress-free and successful audit.
Prepare a Schedule and Designate Personnel
The auditor will visit the facility to inspect the infrastructure, internal controls, and work environment. Having a schedule for the day of the audit makes the process more seamless. Let your team know about the upcoming activities because auditors are likely to ask them questions to uncover any gaps and potential issues. Preparing your employees for the audit is also crucial since they will be the ones executing the safety procedures you have in place.
To make the audit more seamless, it is best to designate an audit liaison within your facility to act as the point of contact for the auditor. Choose an experienced team member with strong communication and project management skills. Let the liaison develop a list of team members capable of providing support in gathering documentation and other tasks.
Establish a communication plan with everyone involved in the audit, including any third-party contractors or subcontractors.
Setting up a comprehensive communication plan is vital for the success of an audit, ensuring that all stakeholders are on the same page and facilitating a smooth process. This plan should encompass not only internal teams but also any third-party contractors or subcontractors involved.
First, define clear lines of communication, specifying the primary points of contact within your organization and among third parties. Establish regular communication intervals, whether through meetings, reports, or updates, to keep everyone informed and aligned with the audit’s objectives and timeline. Moreover, set expectations for reporting, data sharing, and issue resolution.
By outlining roles and responsibilities, you minimize potential misunderstandings and maximize efficiency. Ensure all parties understand the audit’s purpose, scope, and confidentiality requirements to maintain trust and protect sensitive information.
Check Equipment and Supplies
During a facility safety audit, auditors will want to know whether the equipment within your facility poses a safety risk. Some may only perform visual inspections, while others may require you to move your equipment to test for proper function and safety. So before the day of the audit, check that the equipment works as intended and is still in tip-top shape. Conduct calibration checks, testing, and routine maintenance.
Aside from ensuring all your equipment is fully functioning, you should also confirm that your facility has emergency medical kits, fire extinguishers, and other safety equipment and supplies pertinent to the audit scope. The items should be available on-site and comply with industry standards and regulations.
Estimate Potential Risks
Many possible risks could arise during your facility’s audit process. Inadequate training or oversight can make your team miss critical safety hazards. Some personnel may resist or refuse to cooperate, hindering data collection. You may even miss recent changes in the safety and compliance process. If you don’t deal with or prepare for these risks prior to the audit, your facility may face monetary fines, legal penalties, material loss, and even reputation damage.
That’s why proper planning, clear communication, and thorough training are crucial for the audit’s success. But it will also help to review incident reports, revisit past audit findings, and analyze near-miss incidents.
Benefits of Safety and Compliance Audits
A safety and compliance audit is not a choice but a necessity, especially in industries like manufacturing and healthcare. All the preparation needed may seem like too much work, but it’s worth the effort because of its benefits. Audits help to ensure the well-being of your personnel, boost business operations, and even aid in the facility’s longevity.
With the audit, you can likely prevent injuries and accidents, avoiding associated costs. The audit will help you determine potential hazards and non-compliance issues you have to work on to achieve a safer working environment. You can also use audits to identify inefficiencies and redundancies in your operations.
Other benefits include protecting your bottom line and upholding your business’s trustworthiness and integrity in the eyes of the public and stakeholders. If you stay committed to safety and compliance, your facility can attract and retain clients who prioritize responsible and ethical practices.
Safety and Compliance Audit Preparation FAQs
What Are the Four General Areas to Check During a Safety Audit?
If your facility will be audited, check any processes that could endanger people’s health and safety, the behaviors of your employees, compliance with the Occupational Safety and Health Administration (OSHA) regulations and requirements, and workplace safety measures.
What Are the Requirements for a Compliance Audit?
It depends on what your facility is getting audited for. Generally, organizations that want or need to be audited provide necessary documents on relevant procedures and policies and filled-out paperwork.
What Is the Purpose of Safety Audits in the Workplace?
In addition to avoiding legal repercussions and ensuring the facility remains compliant with federal and state regulations, safety audits will help employers determine areas of their business that need improvement. Audits will also help facility owners and managers create a safe working environment.
Stay Compliant With Kaloutas
Getting audited soon? Kaloutas can help you prepare your facility and ensure it stays compliant with your industry’s rules and regulations. We are happy to develop a comprehensive facility audit review with you. Whether you require industrial cleaning, repair to damaged concrete floors or joints, or painting to hazard areas, Kaloutas’ expert team has you covered.
Kaloutas strives to meet and exceed industry standards. If your facility has demands and compliance needs, we can customize our facility maintenance, fireproofing, industrial cleaning, and other services accordingly. In every project, Kaloutas promises zero downtime, which means the team will complete all projects without causing unplanned work stoppages or production delays.
For a free, comprehensive Facility Audit Prep, please don’t hesitate to contact Kaloutas today.